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Before we (Mechanical Engineering Students majoring in Automobile Engineering) took delivery of Mercedes 508, EN 29 – A45 from the central workshop, the chief maintenance officer Mr. S.I. Enekwe pinpointed the following faults
- Faulty steering
- Leaking radiator
- Lightening system (Trafficator lights)
- Faulty brakes
We accepted the repair job as a challenge and in the course of repair we equally discovered some other minor faults which were not stated by the chief maintenance officer. We are happy to say that challenging was conquered by members of the groups through singleness of heart, hard work and faith. The department (Mechanical Engineering) is ever ready to put more of such ground vehicles back to the road if given an enabling environment to practice.
TABLE OF CONTENTS
Title Page ii
CHAPTER ONE
1.1 Fuel System 1
1.2 The injectors 2
1.3 Injector fault diagnosis 2
1.4 Filters 3
CHAPTER TWO
2.1 The Braking System 4
2.2 Mechanism of Braking System 5
2.3 Arrangement of Brake Shoes 5
2.4 Bleeding of Brake 7
2.5 Brake defects 8
2.6 Maintenance 9
CHAPTER THREE
3.1 Road Wheels and Tyres 10
3.2 Tubed tyres and constructions 11
3.3 Tyre sizes and pressures 11
3.4 Tyre Removal and Fitting 12
3.5 Causes of tyre wear 14
CHAPTER FOUR
4.1 Cooling System 16
4.2 Radiator maintenance 18
4.3 Purpose of Cooling 18
CHAPTER FIVE
5.1 The Electrical System. 21
5.2 Battery 21
5.3 Battery Maintenance 22
5.4 Electrical Components with relay. 23
5.5 Automobile Lamps 24
5.6 Windscreen. 26
CHAPTER SIX
6.1 The Clutch 27
6.2 Effects of Faulty master cylinder and piston 27
6.3 Remedies 28
CHAPTER SEVEN
7.1 Conclusion
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